The problem
Workers remove helmets in warm or uncomfortable conditions — especially during breaks near live equipment.
Workers or contractors entering hard-hat zones without stopping to put on head protection.
Third-party workers unfamiliar with site rules entering production areas without helmets.
Non-compliance spikes between manual checks when supervisors are not actively watching a zone.
Workers approaching overhead equipment, cranes, or conveyors without head protection in place.
When a near-miss or injury occurs, there is no record of whether the worker was wearing a helmet at the time.
What FlowLinks detects
Flags any worker, contractor, or visitor in a designated zone who is not wearing a helmet.
Detects when a previously compliant worker removes their helmet while still in a protected zone.
Monitors entry points and zone boundaries for non-compliant access in real time.
Raises priority alerts when a helmetless worker is detected near overhead equipment or heavy machinery.
Applies the same helmet rules to all personnel on camera — employees and third parties alike.
Every detected violation is logged with a clip for review, safety reporting, and insurance documentation.
How it works
FlowLinks connects to existing factory CCTV — no hardware replacement or new installations required.
Mark which camera zones require helmets, set detection sensitivity, and configure alert recipients.
The platform analyses all camera feeds continuously — checking for helmet compliance without any manual watching.
When a violation is detected, the relevant supervisor receives an alert and a timestamped clip immediately.
By the numbers
Also in manufacturing
Frequently Asked Questions
Book a demo and we'll show FlowLinks detecting helmet violations live — on your existing CCTV.
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